HV500 Oil-Free HDT & Vicat Tester
The HV500 Oil-Free HDT & Vicat Tester is an advanced thermal testing solution developed for evaluating the Heat Deflection Temperature (HDT) and Vicat Softening Point (VSP) of polymeric materials. Designed for precision, environmental safety, and high throughput, the HV500 provides accurate thermal transition measurements without using conventional oil-based heating systems. This makes it ideal for manufacturers and labs aiming for eco-conscious and low-maintenance testing environments.
With test capabilities up to 500°C, the system supports ISO 75, ISO 306, ASTM D648, and ASTM D1525 standards, and can accommodate up to 6 independent testing stations. It is suited for R&D centers, polymer manufacturing units, academic institutions, and quality control labs requiring robust, automated, and high-temperature analysis tools.
Specifications of HV500 HDT & Vicat Tester
| Feature | Details |
|---|---|
| Heating Type | Oil-free, aluminum block with forced air circulation |
| Max Operating Temperature | 500°C |
| Number of Stations | Up to 6 independent stations |
| Standards Compliance | ISO 75, ISO 306, ASTM D648, ASTM D1525 |
| Software Interface | PC-based, real-time monitoring, test automation |
| Temperature Accuracy | ±0.5°C |
| Displacement Accuracy | ±0.001 mm (1 µm) |
| Sample Size | Standard ISO/ASTM polymer bars |
| Cooling System | Integrated air-cooling fans and exhaust port |
| Power Requirements | 230V ±10%, 50/60 Hz, single phase |
Standards
| Test Type | Standards |
|---|---|
| HDT Test | ASTM D648, ISO 75, DIN 53461, BSI 2782, Met 121 C, NT T 51-005 |
| Vicat Test | ASTM D1525, ISO 306, DIN 53460, BSI 2782, Met 120 C, NT T 51-021 |
Key Features of the HV500 Oil-Free HDT & Vicat Tester
- Oil-Free Heating Technology: The HV500 features a dry heating system using aluminum heating blocks and forced-air convection, removing the risk of oil contamination and eliminating the need for cleaning or disposal of thermal fluids.
- High-Temperature Capability up to 500°C : Unlike conventional systems, this tester supports high-performance polymers and thermoplastics, offering testing ranges far beyond 300°C.
- Multi-Station Testing (up to 6 Stations): Each station operates independently, allowing for parallel testing of multiple samples under varying conditions, enhancing lab productivity and reducing test cycle times.
- Fully Automatic Operation: The system performs specimen loading, thermal ramping, measurement, and data recording without operator intervention—minimizing manual handling errors.
- Integrated PC Software with Real-Time Monitoring: The included software offers graphical representation of test curves, auto-calibration, trend analysis, and data export functions for traceability and reporting.
- Precision Displacement Sensors: Built-in digital sensors with micron-level accuracy ensure reliable detection of sample deformation, even under minimal load or temperature fluctuations.
- Safe and Clean Operation: The enclosed design with cooling fan and air exhaust options makes it suitable for office-lab environments and supports compliance with health and safety regulations.
- Wide Compatibility with Test Standards: Conforms to ISO 75, ISO 306, ASTM D648, ASTM D1525, ensuring standardization for both industrial QC and academic research purposes.
- Flexible Configuration Options
Offers both HDT and Vicat test configurations, with optional automatic specimen loaders and temperature calibration kits for custom lab workflows.
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Applications of the HV500 HDT & Vicat Tester
1. High-Performance Thermoplastics Testing: Used in testing engineering-grade plastics like PEEK, PPS, PEI, and PTFE for deformation resistance under heat.
2. Research and Development in Polymers: Widely applied in R&D labs to study heat resistance and thermal softening behavior of new polymeric materials.
3. Quality Control in Plastic Manufacturing: Essential for production validation, ensuring batch-wise consistency in thermoplastic properties for automotive, aerospace, and electronics sectors.
4. Compliance and Certification Testing: Used in laboratories for generating certification reports according to ASTM and ISO standards.
5. Education and Training: Valuable for academic programs focused on polymer science, materials engineering, and applied mechanics, offering hands-on learning tools.
6. Eco-Conscious Testing Facilities: An ideal replacement for traditional oil-based testers in green labs where clean operations and sustainability are prioritized.