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6800 Series Universal Testing Systems
High Precision Electromechanical Testing Machines for Advanced Industrial Applications
The 6800 Series Universal Testing Systems are next-generation high-precision electromechanical testing machines engineered for superior performance, accuracy, and versatility across industries. These systems deliver unparalleled tensile, compression, flexural, peel, and shear testing capabilities with force capacities up to 300 kN, making them ideal for regulated industries and advanced material testing in biomedical, automotive, aerospace, and electronics sectors.
Equipped with Specimen Protect Technology, auto-positioning, and collision mitigation features, the 6800 Series guarantees accurate data acquisition and maximum specimen safety. Seamlessly compatible with non-contact video extensometers, digital I/O, and advanced software integrations, these systems redefine modern universal testing.
Specifications of 6800 Series Universal Testing Machines
| Feature | Details |
|---|---|
| Model Types | 6801, 6802 (Single Column); 6805 – 6814 (Dual Column) |
| Force Capacity | 500 N to 300 kN |
| Test Speed Range | 0.001 – 3000 mm/min |
| Position Accuracy | ±0.00015 mm with auto-positioning crosshead |
| Load Accuracy | ±0.5% from 1/1000th of load cell capacity |
| Data Acquisition Rate | 5,000 Hz synchronized on all channels |
| Control & Feedback | Adaptive real-time closed-loop algorithms |
| Safety Features | Collision Mitigation, Specimen Protect Technology, CE-compliant |
| Automation Integration | Robotic arms, pneumatic grips, barcode scanners, auto-extensometers |
| Software Platform | Bluehill® Universal, with optional Traceability, TestProfiler, Central |
| Video Extensometry | Compatible with AVE 2 and SVE 2 non-contact extensometers |
| Power Supply | 100 – 240 VAC, 50/60 Hz |
| Operating Temperature | 10 – 38°C; < 90% humidity (non-condensing) |
| Certifications | CE Marked, Factory Calibrated, ISO 17025 Compliant |
Key Features of 6800 Series Universal Testing Machines
1. Advanced Electromechanical Frame Design
- Offers both single and dual-column frame configurations
- Ranges from 500 N to 300 kN capacities to cover a wide test spectrum
- Exceptional structural stiffness ensures alignment and load consistency
2. High Load Measurement Accuracy
- Accuracy of ±0.5% starting from 1/1000th of load cell capacity
- Suitable for testing soft tissues or ultra-strong metal alloys
- Delivers precision across all applications, from biomedical to aerospace
3. Auto Positioning System
- Remembers the position of test fixtures for future setups
- Reduces setup time and minimizes operator errors
- Enhances workflow productivity in repeat testing scenarios
4. Intelligent Software – Bluehill® Universal
- Built-in templates for tensile, flexural, peel, tear, and compression tests
- TestProfiler module enables multi-step, cyclic, and conditional tests
- Live graphing, customizable data output, and seamless export options
5. Specimen Protect and Collision Mitigation
- Specimen Protect applies only minimal preload until specimen contact
- Collision Mitigation detects abnormal force and stops motion instantly
- These features minimize damage, extend machine life, and protect fragile specimens
6. Non-Contact Extensometry Ready
- Supports advanced extensometers such as AVE 2 and SVE 2
- Perfect for high-elongation materials and fragile biomedical samples
- Avoids surface contact for precise strain measurement
7. Modular and Automation-Friendly Architecture
- Compatible with robotic arms, barcode readers, and external sensors
- Supports automated testing workflows, ideal for high-throughput labs
- Can be networked with Bluehill Central for remote access and control
8. Full Safety System Integration
- Emergency stop, status LEDs, interlock doors, and overload protection
- Compliant with CE, ISO, and other international safety regulations
- Protects operators and equipment while maintaining regulatory standards
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0.02 N (2 gf) - 300 kN Force Capacities
Available Models
Low-Force Testing Systems
The 6800 Series single column systems provide up to 5 kN capacity available in standard and extra height options.
Mid-Range Testing Systems
The 6800 Series dual column table models provide up to 50 kN capacity available in standard and extra height/width options.
High-Force Testing Systems
The 6800 Series floor models provide up to 300 kN capacity available in standard, extra height/width, and tall base options.
Applications of 6800 Series Universal Testing Machines
The 6800 Series systems are tailored for extensive industry-specific applications, each with custom configurations, compliance-ready features, and adaptable test spaces.
1. Biomedical Testing
- Evaluate tensile strength of sutures, bioresorbable polymers, and surgical mesh
- Perform compression testing on orthopedic components and bone implants
- Fully compliant with FDA and ISO 10993 standards
- Ideal for labs using non-contact extensometry on delicate specimens
2. Automotive Materials and Components
- Conduct tensile and peel tests on metals, wires, harnesses, and plastic fasteners
- High-speed cyclic fatigue testing on foams and elastomers
- Integrates seamlessly into manufacturing lines for in-process verification
- Supports Nadcap-accredited testing on aluminum and carbon fiber components.
3. Aerospace Composites
- Perform delamination, shear, and multi-axial tensile tests on advanced composites
- Compatible with custom grips and fixtures for large or non-standard panels
- Delivers high accuracy for critical, high-load materials where data integrity is essential
4. Consumer Electronics and Plastics
- Test peel, shear, and tension properties of adhesives, glues, and bonded joints
- Flexural strength testing for PCBs, connectors, and molded plastic parts
- Enable high-throughput testing with auto-positioning grips and automation modules
5. Education and Research
- Modular test setup ideal for academic institutions and training centers
- User-friendly software interface with step-by-step guided workflows
- Facilitates detailed lab reporting and documentation for ISO 17025 compliance
6. Raw Materials Testing
- Measures mechanical properties of plastics, rubbers, textiles, thin films, and wire
- Provides fine load control for soft, thin, or high-elongation specimens
- Customizable test sequences to meet ASTM and ISO testing standards
ALL-NEW HANDSET
The 6800 handset brings system controls closer than ever before with an all-new ergonomic handset, mounted directly to the frame. Operators can use the handset in the mounted position or removed from its dock.
Customizable Soft Keys
With 2 user-defined ‘Soft Key’ buttons, the operator can initiate a variety of commands. The Soft Keys can be defined per method, allowing for customization for each test.
Virtual Interlock
With Instron’s patent-pending system architecture, the machine’s movement is restricted to prevent unintended motion of the crosshead.
Variable Speed Jog
During set up mode, your system will default to a safe speed appropriate for an operator to work in the test space.
Precise Positioning
The Fine Position adjustment thumbwheel with tactile feedback allows for precision positioning of the crosshead in 4 μm increments when performing sensitive testing.
Specimen Protect
Specimen Protect prevents unwanted forces from being applied to the specimen by automatically making fine adjustments to the crosshead, protecting your valuable specimen from damage.
BUILT TO PERFORM
Precision Guidance for Alignment and Bending
When performing a uniaxial test, accurate stress and strain results can only be achieved with a system that contains robust, precise guidance columns that ensure minimal specimen bending under load.
Stiff Frames for High-Strength Materials
The 6800 is built for high performance. It features pre-loaded bearings, precision ball screws, an extra thick crosshead and base beam, and low-stretch drive belts to ensure superior performance and longevity.
Larger Motors for Better Reliability
The 6800 load frames use powerful motors with reserve capacity that allow for quicker rates of acceleration. Maintenance-free brushless AC servomotors enable cyclic, creep, and relaxation testing for up to 10 days (up to 1Hz at 25°C).
Servo-Controlled Drive System
Along with a powerful motor, the 6800 drive system consists of a rugged steel casting with a dual-belt drive system. Unlike systems that use gear-reducers, which create backlash and lower drive system stiffness, the dual-belt system provides synchronous movement of the ball screws, eliminating crosshead tilt and aiding system alignment.
NEW FLOOR MODELS
Built to Handle Your Most Demanding Tests
The high force floor model systems have been fortified against shock and vibration which allows for continuous testing at the maximum rated frame capacity.
Designed to Last
Reduction in debris ingress has been achieved through gasketing and a patent-pending airflow design. Internal electrical and mechanical hardware is located safely away from directly beneath the test area. The 12 mm metal work surface is treated with an abrasion-resistant coating for durability.
Ergonomic Testing Station
Tall base option on floor model systems provides an ergonomically comfortable testing station, the contoured design allows the operator easy access to the testing space for fixture assembly and a comfortable reach to the new ergonomic handset.
MANUALS AND 3D CAD MODELS
| Model Number | Force Capacity | Manual Link | 3D CAD Model Request |
|---|---|---|---|
| 68SC-05 | 500 N (112 lbf) | Download Manual | Request CAD Model |
| 68SC-1 | 1 kN (225 lbf) | Download Manual | Request CAD Model |
| 68SC-2 | 2 kN (450 lbf) | Download Manual | Request CAD Model |
| 68SC-5 | 5 kN (1,125 lbf) | Download Manual | Request CAD Model |
| 68TM-5 | 5 kN (1,125 lbf) | Download Manual | Request CAD Model |
| 68TM-10 | 10 kN (2,250 lbf) | Download Manual | Request CAD Model |
| 68TM-30 | 30 kN (6,750 lbf) | Download Manual | Request CAD Model |
| 68TM-50 | 50 kN (11,250 lbf) | Download Manual | Request CAD Model |
