Industrial Series Universal Testing System

High-Capacity Universal Testing Systems for Tensile, Compression, and Flexure Testing

The Industrial Series Universal Testing System by Instron is a high-force mechanical testing platform designed for demanding static and quasi-static applications. Built for precision and durability, it supports a wide range of materials and components, including metals, composites, and structural materials.

With force capacities ranging from 300 kN to 2 MN, it offers unmatched reliability for tensile, compression, bend, and shear testing. Its advanced hydraulic actuation and adaptive control systems make it the ideal choice for industries requiring accurate and repeatable results — from aerospace and automotive to construction and energy.

Specifications of Industrial Series Universal Testing Systems

Feature	Details
Model Range	Industrial Series Static Hydraulic Testing Systems (300 kN to 2000 kN)
Frame Configurations	Single or Dual Space, Floor-Mounted with High-Stiffness Columns
Force Capacity	300 kN, 600 kN, 1,200 kN, and 2,000 kN models available
Crosshead Adjustability	Motorized or Hydraulic Lifting with T-Slot Mounting Surfaces
Test Types Supported	Tensile, Compression, Bend, Shear, and Component Testing
Test Space	Customizable Height & Width for Oversized Specimens
Load Cell Accuracy	±0.5% of reading down to 1/1000 of full scale
Control System	Instron 8800 or 5900 Series Controllers with Adaptive Feedback
Data Acquisition Rate	Up to 5,000 Hz across multiple synchronized channels
Compatible Software	Bluehill® Universal (with TestProfiler, Traceability, Central options)
Extensometry Options	Clip-On, Contact, and Non-Contact (AVE 2, SVE 2)
Automation Integration	Supports Robotic Systems, Auto-Grips, Barcode Readers
Safety Compliance	CE Compliant with Safety Interlocks, Emergency Stops
Environmental Operating Range	10°C – 38°C, <90% RH (non-condensing)
Certifications	ISO 17025 Calibration, CE Marked

Key Features of the Industrial Universal Testing System

1. Ultra-High Force Capacity for Heavy-Duty Applications

Supports a broad force range from 300 kN up to 2 MN, making it capable of testing everything from small mechanical components to large structural assemblies. This allows manufacturers and labs to consolidate multiple testing needs into one powerful system.

2. Versatile Frame Designs to Fit Any Lab Setup

Available in both compact table-top configurations and large floor-standing frames, the system can be customized with extended vertical and horizontal clearances. This flexibility ensures it can accommodate oversized or irregular test specimens with ease.

3. Advanced Hydraulic Actuation with Closed-Loop Control

Equipped with a high-performance hydraulic actuator and real-time servo control, the system delivers precise loading profiles with minimal lag. Ideal for sensitive test protocols requiring accurate load ramps or holds.

4. Exceptional Measurement Precision

Features load cell accuracy of ±0.5% and crosshead position resolution up to ±0.00015 mm. This level of precision ensures reliable data even in high-force applications or when analyzing materials with minimal elongation.

5. Intuitive Bluehill® Universal Software Interface

A modern, touch-optimized platform that simplifies test setup, execution, and reporting. Optional modules like TestProfiler, Traceability, and Central offer tailored workflows for regulated industries and multi-machine environments.

6. High-Speed, Multi-Channel Data Acquisition

Captures up to 5,000 data points per second per channel, enabling detailed insights into load-displacement behavior, material failure modes, and compliance with global testing standards.

7. Integrated Real-Time Feedback and Adaptive Algorithms

Built-in smart control technology adjusts for system variables in real-time, maintaining test accuracy even with complex materials or demanding load profiles.

8. Safety-First Engineering for Operator Protection

Includes multiple layers of protection such as collision mitigation, Specimen Protect Technology, interlocked doors, hydraulic pressure relief, and full CE compliance to meet international safety standards.

9. Seamless Automation Compatibility

Easily integrates with robotic arms, auto-gripping fixtures, barcode scanners, and extensometers, reducing operator dependency and improving lab throughput.

10. Extensometer Flexibility for All Strain Measurement Needs

Compatible with non-contact video extensometers (AVE 2, SVE 2) and clip-on mechanical extensometers, offering the right tool for both fragile materials and high-deformation samples.

11. Optimized for Global Testing Standards

Fully compliant with major ASTM, ISO, DIN, and EN standards for tensile, compression, and bend tests, ensuring your lab remains audit-ready and globally aligned.

12. Industrial Durability and Reliability

Engineered with a rugged steel frame and tested under heavy-duty conditions, this system is designed for continuous operation in high-volume production and research labs.

13. Environmental Resilience for Diverse Lab Conditions

Operational from 10 – 38°C and <90% humidity (non-condensing), it’s built to perform in standard laboratories, production lines, and testing environments.

Get immediate quote

600 kN - 2000 kN Force Capacities

Available Models

Low-Force Testing Systems DX and HDX

DX: 600 kN | HDX: 1000 kN Capacities

Taking advantage of the time-tested two space design, the DX and HDX are designed for tension, compression, bend/flex, and shear testing without needing to remove application specific fixtures from the compression test space in order to perform tension tests.

View DX Models

View HDX Models

KPX

1500 kN & 2000 kN Capacities

Designed for high-capacity tension, compression, bend/flex, and shear testing, the KPX Models feature an ultra-large single test space and adjustable crosshead options.

Know More

Applications of the Industrial Universal Testing System

1. Aerospace Industry

Validate aircraft structures and turbine blades
Static and fatigue testing of composite wings and fasteners
Tensile and flexural testing of jet engine materials

2. Automotive and Transportation

Crash simulations and seatbelt tensile testing
Structural analysis of chassis, suspension arms, and rails
Material fatigue testing for engine components and drive systems

3. Metal and Alloy Testing

Tensile, compression, and bend tests on high-strength steels and exotic metals
Notched impact and fracture toughness assessments
Weld qualification and creep rupture testing

4. Civil Engineering and Construction

Load testing of concrete, rebar, structural steel, and bridge components
Evaluate construction materials for standards like ASTM C39 or EN 12390
Long-term fatigue behavior of structural systems

5. Energy and Power Generation

Pressure vessel, pipeline, and turbine part verification
Test materials exposed to extreme thermal and mechanical loads
Corrosion resistance testing under simulated environments

6. Research and Academic Institutions

Support advanced mechanical property studies
Multi-material testing for novel composite formulations
R&D testing under varying strain rates and stress conditions

7. Manufacturing Quality Control

Batch verification of raw materials and semi-finished goods
In-line testing for part compliance before shipping
High-throughput, automated cycle testing for durability validation

ERGONOMIC HANDSET

System controls are now closer than ever before with an all-new ergonomic handset, mounted directly to the frame. Operators can use the handset in the mounted position or removed from its dock.

Customizable Soft Keys

With 2 user-defined ‘Soft Key’ buttons, the operator can initiate a variety of commands. The Soft Keys can be defined per method, allowing for customization for each test.

Precise Positioning

The Fine Position adjustment thumbwheel with tactile feedback allows for precision positioning of the crosshead in 4 μm increments when performing sensitive testing.

Specimen Protect

Specimen Protect prevents unwanted forces from being applied to the specimen by automatically making fine adjustments to the crosshead, protecting your valuable specimen from damage.

ACCESSORIES

GRIPS, FIXTURES, AND INSTRUMENTATION

Industrial Series systems can be extended with various accessories to meet the changing needs of your laboratory. Standard accessories may be fit to your system to perform common materials tests including tensile, compression, bend/flex, and shear. Customized fixtures are also available for specialized testing applications.

Industrial Series Universal Testing Systems