Servo Electric Test System BI-7040
The BI-7040 Servo Electric Test System is a high-performance, eco-friendly material testing solution designed for axial static and dynamic testing under controlled force, displacement, and temperature environments. It uses a servo-electric linear actuator capable of executing precision motion profiles with virtually zero noise and no need for hydraulic support. Its self-reacting load frame (rated from 10 kN to 200 kN) eliminates the requirement for heavy foundations, offering unmatched portability and lab integration.
This system is ideal for advanced materials research, automotive component testing, and industrial product validation. It supports wide-ranging test speeds (from 1 μm/min to 500 mm/min), includes a built-in UPS for uninterrupted operation, and is compatible with environmental chambers for high-temperature testing up to 1100°C. Designed with user-centric software and robust digital control architecture, the BI-7040 sets a new benchmark in green, precise, and scalable mechanical testing solutions.
Specifications of BI-7040 Servo Electric Test System
| Feature | Details |
|---|---|
| Load Capacity | 10 kN to 200 kN |
| Actuator Stroke | Up to 150 mm |
| Speed Range | 1 µm/min to 500 mm/min |
| Temperature Capability | Up to 1100°C (with optional chamber) |
| Displacement Resolution | Sub-micron (Encoder-based) |
| Noise Level | < 55 dB |
| Control System | Servo electric, 32-bit DSP with 40-bit servo-loop |
| Data Acquisition Rate | Up to 6 kHz |
| Power Supply | Single-phase 230 V, 50/60 Hz |
| UPS Integration | Yes (in-built) |
| Software | PC-based interface with waveform programming |
Key Features of BI-7040 Servo Electric Test System
- Self-reacting load frame from 10 to 200 kN, eliminating the need for external foundations or reaction fixtures.
- Servo-electric actuator with smooth, backlash-free performance for precise displacement control.
- Stroke capacity up to 150 mm, supporting a broad spectrum of test specimen sizes and deformation ranges.
- High-temperature testing capability up to 1100°C, ideal for metals, ceramics, and advanced composites.
- Encoder-based displacement measurement with sub-micron resolution for real-time accuracy.
- Noise-free operation, suitable for cleanrooms, NVH labs, and quiet testing environments.
- Green and energy-efficient system, consuming up to 80% less energy than hydraulic systems.
- Built-in UPS (Uninterruptible Power Supply) ensures operational continuity and data protection during power loss.
- Speed range from 1 µm/min to 500 mm/min, making it suitable for creep, fatigue, and fracture tests.
- User-friendly PC-based test control software with waveform programming, real-time graphing, and report generation.
- Optional environmental chamber for precise thermal conditioning and long-duration high-temperature tests.
- Low friction and wear-resistant actuators ensure extended operational life and consistent performance.
- Servo-controlled force and displacement control allows both static and dynamic testing with minimal response lag.
- Plug-and-play power supply compatible with standard single-phase input—no complex electrical setup needed.
- Operator panel for quick machine access, including jog control, emergency stop, actuator movement, and system status.
- 32-bit data acquisition with 40-bit servo loop calculation ensures high-speed feedback and precision.
- Sampling and update rates up to 6 kHz, capturing rapid force and displacement changes during fatigue or impact tests.
- Supports multiple waveform profiles, including ramp, sine, triangle, block cycles, and user-defined sequences.
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Applications BI-7040 Servo Electric Test System
Tensile, Compression, and Flexural Testing of materials under ambient or high-temperature conditions.
Durability Testing of automotive components such as control arms, suspension parts, and battery housing.
Fatigue and lifecycle testing for industrial products and assemblies.
Material characterization for research and development, including stress-strain behavior under thermal cycles.
Noise and Vibration (NVH) testing in electric vehicle components without added system noise.
Validation testing of polymers, composites, and ceramics for mechanical integrity in structural applications.
Bi-axial simulation in aerospace research, where thermal and mechanical stress coexist.
Testing in academic and research institutions needing flexible, portable, and quiet electromechanical systems.
Eco-conscious testing labs seeking energy-efficient, oil-free, low-maintenance alternatives to servo-hydraulics.
Dynamic testing of medical implants and precision parts, where tight force and speed control is critical.